Custom pulley

Custom Pulleys
Ever-power gets the expertise and technical features to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-art technology can accommodate any type of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it's technically feasible, we will be able to produce it no matter what size, materials or fine detail required. Furthermore to assist with your projects Ever-power can produce a prototype as well as any production quantity.
Contact Application Engineering to go over your custom pulley requirements and design challenges. You can also design your very own pulley model using our custom made 3D Model Configurator . Download your model or submit it for a free of charge quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum may be the standard metallic for all share pulleys and most custom pulleys. Nevertheless, there are a number of other components and completed such as steel or hard anodized light weight aluminum that your application may require. Ever-power uses CNC technology and an experienced manufacturing team to create your custom pulleys with the quickest turnaround amount of time in the industry. View our Components and Finishes
We provide pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We can also manufacture pulleys using a variety of other components such as for example steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance through the design phase of consumer orders, to help our customers have the most cost effective and efficient pulley or sheave style.
We use the latest inspection tools that helps us to keep up quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the wonderful world of manufacturing nonstandard parts often equate to “custom” parts. Customized parts mean a complete host of points that the majority of producers can't afford; things like particular tooling, manufacturing, and processes. These special extras needed to create custom parts mean a protracted lead time and, ultimately, increased prices.
For a number of companies, creating customized parts is handled in exactly this way. At Torque Transmissions, nevertheless, we have a different way of handling custom parts which makes better feeling for our business and for our customers businesses.
At Torque Transmitting we utilize a PULL production procedure. Pull-through production is characterized by smaller batches, quick responses to client demands, and smooth product flow. This type of production is an example of lean production and is the key reason why we are able to make orders to client specifications.
What characterizes the type of lean manufacturing Torque Tranny utilizes?
No inventory: we make what's ordered
Same production process as is standard
Standardized tooling: we make use of our standard mold base system to make unique mold tooling, which outcomes in an exceedingly quick set up
Customer's deadline places the order in the production schedule
Once an order is started it moves through the manufacturing process with no delays or queues
Pull-through production of the kind facilitates product customization because the products are made if they are ordered. This allows us to offer products that will meet a customer's needs, rather than offering standard products that may not meet the needs of a customer or get the job done 100%.